We offer a variety of styles to choose from in this area. Listed below are many of the styles we make regularly. If you need help in choosing the best style for your project, please call us, and one of our Packaging Consultants will be happy to assist you.
Regular Slotted Container (RSC) The most common style of box, it has four closure flaps on the top and bottom. Two small inside flaps, and two larger outside flaps that, when folded, meet in the middle of the top and bottom. It is an excellent general packaging style, and can be made in many size configurations.
Full Overlap Container (FOL) This style of box is made in the same way as an RSC, only the outside closure flaps fully overlap the opening when folded. This closure method adds additional strength and a flat surface to the bottom of the box, and reinforces the top as well. When used in an end or side-loading configuration, it will provide the maximum strength and rigidity of six fully closed panels. It is a great style for packaging flat items, such as picture frames and guitar cases, as well as heavy items, such as furniture and machinery.
Half Slotted Container (HSC) An RSC with no top flaps. It can be made with RSC or FOL bottom flaps. It can be used with a Design Style Tray (DST) lid for storage purposes, or as an in-line transfer box for moving parts or materials. Hand holds are a good addition to this style.
Five Panel Folder (5PF) Similar to the FOL when closed, the Five Panel Folder is a wrapper style that can be used when packaging multiple items that need to be arranged in the package before closure. The fifth panel acts as the closure, and adds an extra measure of strength and protection.
Knock Down Flat (KDF) Tray A scored and slotted sheet that will fold up into a tray when the corners are secured with tape, staples or hot melt glue. It can be used singly, or with an optional telescoping cover. It can also be used as an optional cover for a Half Slotted Container(HSC). A self-locking version can be made with a cutting die.
One Piece Folder A simple wrapper style designed so that a flat item can be laid in the center, and the corresponding panels and flaps will wrap around and cover it completely. Commonly used for packing printed matter with several design variations, depending on the application. May require a cutting die depending upon the design, size, and quantity needed.
Pads, Partitions and Void Fills Pads are flat sheets of corrugated material, which can be used for numerous purposes, such as separating layers of material, structural reinforcement, or protection from knife cuts to items inside when a box is opened. Partitions are assembled sheets that are designed to divide any interior space into equal size segments of various quantities. Used for numerous applications when shipping multiple like items, such as glass jars, metal machined parts, etc… Void Fills are sheets of material that have been scored so they will fold into a shape to fill excess space.
Die Cut Items In addition to the styles described above, we can use a method called die cutting to make non-standard shapes and designs. These are items such as mailer style boxes, displays, or items that have self-locking features. These items require that a cutting die be made, in order to produce them. (For more information on cutting dies click here). Our design team has all of the tools and experience to handle your die cut project. To contact our design team,click here.